Overland Power Solutions
Overland Power Solutions
Reliable Lithium Power for the Road Less Traveled
Unmatched Engineering For Exploration
When venturing off-grid, reliable power is essential. Whether you're tackling remote trails, setting up camp in the wild, or overlanding across rugged landscapes, Expion360 lithium batteries are built to power your adventure—no matter how far you roam. With industry-leading safety, durability, and efficiency, our batteries provide consistent, long-lasting energy to keep you exploring with confidence.
Why Overlanders Choose Expion360
12V 240Ah EX2 Edge Battery
Custom slim design to fit tight overland builds
Expandable system to increase power capacity
VHC™ internal heating for reliable cold-weather performance
Bluetooth SmartTalk™ integration for real-time monitoring
12V 100Ah & 132Ah Group 27
Ideal for compact rigs, trailers, and auxiliary power setups
CAN Bus integration for seamless Victron Energy communication
VHC internal heating for cold-weather performance
Lightweight and space-efficient design
12V 162Ah GC2
Perfect for larger overland vehicles and expedition builds where space is a premium
VHC internal heating for reliable cold-weather performance
CAN Bus integration
for advanced power management**
12V Aura Power systems
Ideal for compact rigs, trailers, and auxiliary power setups
SmartTalk™ Enabled 600w inverter
Lightweight and space-efficient design
Available in 60,80, and 95Ah capacities
Expion360 Overland Accessories
Beyond our industry-leading lithium batteries, Expion360 offers a full suite of accessories designed to enhance, expand, and optimize your overland power system.
Parallel Connection Kits
Seamlessly expand your battery bank while maintaining optimal performance.
Custom Mounting Solutions
Secure your power system with vehicle-specific mounting kits designed for off-road durability.
Battery Monitoring Systems
Get real-time insights into battery health, charge levels, and performance.
Solar Integration Accessories
Connect your batteries with solar panels, MPPT charge controllers, and off-grid power systems.
Expandable Battery Kits
Modular kits allow you to scale your power storage as your energy needs grow.
Built for Extreme Conditions
Expion360 lithium batteries feature fiberglass-infused ABS casings, solid mechanical connections, and ruggedized
components designed to handle the toughest overland terrain, extreme vibrations, and unpredictable weather conditions.
Lightweight & Space-Saving
Overlanding requires strategic packing, and every pound matters. Our lithium batteries are up to 50% lighter than
traditional lead-acid batteries, freeing up weight for more essential gear and supplies.
Reliable Off-Grid Power
From refrigerators and lighting to winches, air compressors, and communication devices, Expion360 batteries deliver high energy density, rapid recharge rates, and deep-cycle durability—ensuring power is always available.
Extreme Temperature Performance
Cold-weather expeditions are no challenge with VHC™ (Vertical Heat Conduction)internal heating technology. Our heated batteries keep optimal power output even in freezing temperatures, making them ideal for high-altitude and winter overlanding.
Seamless Solar Integration
Extend your off-grid capabilities by pairing your Expion360 battery with a solar panel system. Our batteries work
seamlessly with MPPT charge controllers and high-efficiency solar setups,
giving you sustainable power no matter where you are.
SmartTalk™ Bluetooth Monitoring
Stay in control of your power system with real-time battery data using the e360 SmartTalk™ app. Available for iOS and Android, this app allows you to monitor charge levels, battery health, and temperature at a glance.
Key Features
Lithium Cells
We use only the highest-grade lithium iron phosphate encased in steel and meeting theUL1642 standard(UL file no. MH64383). This material and engineering make for unparalleled reliability, stability, and safety.
Case Design
We took the standard battery case up a notch with built-in rubber feet, radiused corners, 96.7% larger terminal connection pads, interior molded ribs for structural security, and the highest-grade ABS plastics with additives for fire retardancy. Our innovative case design changes the scope of the industry.
Cell Pack
To keep our batteries as powerful and efficient as possible, we’ve welded our cells via thick copper/tin machined collector plates, welded all interior pack points, added a press broke flange at each end to create a mechanical backbone for the BMS, used high-grade wiring and ring terminals throughout, and treated connections with industrial epoxy for long-lasting protection.
Battery Management System (BMS)
Our “smart” BMS design has abundant features to provide you with the safety and performance you desire, such as: low-temp discharge, auto-shutoff, short circuit protection, low and high-voltage shutoffs, and overcurrent disconnect. Our structurally sound BMS board features a bolted design, eliminating all unnecessary solder, resulting in one cohesive pack for years of trouble-free performance.
Certification
Expion360 lithium batteries are held to the highest safety standards. Because of this, we are one of a small handful of companies to achieve a UL 1973 compliance
Upgrade Your Overland Power Today
Expion360 lithium batteries are engineered for the toughest terrains and longest journeys. Whether you’re a weekend explorer or a full-time overlander, our rugged, lightweight, and expandable power solutions will keep you moving forward with confidence.
Find Your Overland Power Solution Today!
Available through authorized dealers & online at Expion360.com.
